Site seems to be OK. Load issue should be resolved now.

Been busy in the shop lately.....

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fortyshooter
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Been busy in the shop lately.....

Post by fortyshooter » Wed Aug 31, 2022 5:09 pm

With the long weeks of high humidity and temps I have been busy making some mods on the mini bike. Added the torque convertor which gives better power control at low trail speeds plus a great top end if you need it.
Replaced factory EPA carb with a performance version that is tunable plus a custom header down pipe that I machined up a slip in muffler insert.
Made a flow tester using my large powerful shop vac where the factory muffler had a 1.5 psi of back pressure and my header/muffler showed much less at only 0.5 psi of back pressure. Just a little helps the low end torque.
And the very first mod was moving the fuel tank up top to free up space around engine for better access to carb linkage and better engine cooling plus think it looks better. Had to make new tank mount for that.

So bike mods done and it runs and sounds much better. Now for some cooler weather for trails and plinking!
Attachments
muffler flow test rig using 5.75 HP shop vac.jpg
muffler flow test rig using 5.75 HP shop vac.jpg (155.49 KiB) Viewed 885 times
ranch runner with the 45 ranch hand.jpg
ranch runner with the 45 ranch hand.jpg (251.14 KiB) Viewed 887 times
performance carb with flow stack.jpg
performance carb with flow stack.jpg (167.96 KiB) Viewed 887 times
muffler insert I made up gives only half psi of flow restriction..jpg
muffler insert I made up gives only half psi of flow restriction..jpg (139.21 KiB) Viewed 887 times
custom header pipe with my slip in muffler.jpg
custom header pipe with my slip in muffler.jpg (150.71 KiB) Viewed 887 times
fuel tank moved to top of frame am.jpg
fuel tank moved to top of frame am.jpg (168.96 KiB) Viewed 887 times

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Vaquero
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Re: Been busy in the shop lately.....

Post by Vaquero » Wed Aug 31, 2022 10:31 pm

Looks good forty,
the other day I was by the local Academy and sitting out front were some bikes very similar to yours.
$799
I still rather have the 4-wheeler for trails and woods riding.

RP
Monte Walsh "You have No idea how little I care". :lol:

Ain't No Apologies for My Temperament :shock:
Si vis pacem, para bellum
H001, H006, H012

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Kissmybrass
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Re: Been busy in the shop lately.....

Post by Kissmybrass » Wed Aug 31, 2022 10:59 pm

Truly bada$$! That carb and exhaust combo is sweet! Curious how you got the tank on top so nicely?
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GFK
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Re: Been busy in the shop lately.....

Post by GFK » Thu Sep 01, 2022 6:47 am

Nice set up! Good work!
Actions speak louder than words (Matthew 7:16-20).

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fortyshooter
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Re: Been busy in the shop lately.....

Post by fortyshooter » Thu Sep 01, 2022 9:13 am

Kissmybrass wrote: โ†‘
Wed Aug 31, 2022 10:59 pm
Truly bada$$! That carb and exhaust combo is sweet! Curious how you got the tank on top so nicely?
I made a new mount for it and that is screwed to top rails with flat head Allen screws.

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Sir Henry
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Re: Been busy in the shop lately.....

Post by Sir Henry » Thu Sep 01, 2022 10:12 am

Nice mods. What size fuel tank and what is your range? How would it do in snow?
Hi, my name is Gene and I'm a Henryholic from Wisconsin.

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fortyshooter
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Re: Been busy in the shop lately.....

Post by fortyshooter » Thu Sep 01, 2022 11:14 am

Sir Henry wrote: โ†‘
Thu Sep 01, 2022 10:12 am
Nice mods. What size fuel tank and what is your range? How would it do in snow?
I guess it would hold a gallon and read where one guy went 20+ miles on a tank full. As far as snow there are some youtube videos of guys running them in snow.

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fortyshooter
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Re: Been busy in the shop lately.....

Post by fortyshooter » Thu Sep 01, 2022 11:18 am

Vaquero wrote: โ†‘
Wed Aug 31, 2022 10:31 pm
Looks good forty,
the other day I was by the local Academy and sitting out front were some bikes very similar to yours.
$799
I still rather have the 4-wheeler for trails and woods riding.

RP
Well my trails get smaller in some areas so went with the mini bike for ease of moving around. The weight of it is just right for me to move it around and load it up and wouldn't want anything larger. These bikes go on sale several times a year and if you find one at 40% off grab it if you can as it is well built for that price. The Coleman BT200X.... BT for the large tube frame version.

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Kissmybrass
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Re: Been busy in the shop lately.....

Post by Kissmybrass » Thu Sep 01, 2022 2:47 pm

Man I gotta get me some land - almost bought 20 acres in Northern WA, glad I didn't that same summer and the next were nothing but fires all around there
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Re: Been busy in the shop lately.....

Post by Headhog » Thu Sep 01, 2022 6:21 pm

Nice work Forty.

Paul

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Vaquero
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Re: Been busy in the shop lately.....

Post by Vaquero » Sun Sep 04, 2022 8:49 am

Hey forty, saw this a couple days ago.
Thought of you right off, another upgrade.๐Ÿ˜‰
Make it quick detachable...
FB_IMG_1662214121749.jpg
FB_IMG_1662214121749.jpg (148.98 KiB) Viewed 501 times

RP
Monte Walsh "You have No idea how little I care". :lol:

Ain't No Apologies for My Temperament :shock:
Si vis pacem, para bellum
H001, H006, H012

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Rifletom
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Re: Been busy in the shop lately.....

Post by Rifletom » Sun Sep 04, 2022 9:28 am

Dang forty, mods look good on the trail bike . Very nice work.
Now the one Randy posted ain't bad either. Approved! 8-)

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fortyshooter
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Re: Been busy in the shop lately.....

Post by fortyshooter » Sun Sep 04, 2022 2:07 pm

Yeah that side cart would be real handy!

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