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Elio Type Vehicle Resurection --- AKA the BEX

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JEBar
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Re: Elio Type Vehicle Resurection --- AKA the BEX

Post by JEBar » Sun Jul 16, 2023 12:41 pm

Per Mark BEX ...

Laser cut and folded the A pillar load plates today.

These spread the load of the A pillars into the floor sills.

Don't mind the simple bolts used for the moment.​
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230716 001 A pillar load plates 001.png
230716 001 A pillar load plates 001.png (300.49 KiB) Viewed 3036 times
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JEBar
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Re: Elio Type Vehicle Resurection --- AKA the BEX

Post by JEBar » Sun Jul 23, 2023 9:45 am

Per Mark BEX ....

Short on updates, because it's well over 100 degrees inside my factory, has been all week, and I have been at home mostly improving all areas of the build in CAD finding where I can make things faster, simpler, cheaper or more accurate.

Don't think the silence is for any other reason.​
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JEBar
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Re: Elio Type Vehicle Resurection --- AKA the BEX

Post by JEBar » Sat Jul 29, 2023 10:55 am

Per Mark BEX ....

Weather looks like it's going to change, the Summer rains have started, always a good sign to cool things down.

Sorry for the delay, but i'm just not going to make myself sick in a 110 degree factory.​
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Re: Elio Type Vehicle Resurection --- AKA the BEX

Post by markiver54 » Sat Jul 29, 2023 11:22 am

JEBar wrote:
Sat Jul 29, 2023 10:55 am
Per Mark BEX ....

Weather looks like it's going to change, the Summer rains have started, always a good sign to cool things down.

Sorry for the delay, but i'm just not going to make myself sick in a 110 degree factory.​
Don't blame him one bit.
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JEBar
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Re: Elio Type Vehicle Resurection --- AKA the BEX

Post by JEBar » Sat Jul 29, 2023 8:48 pm

markiver54 wrote:
Sat Jul 29, 2023 11:22 am
JEBar wrote:
Sat Jul 29, 2023 10:55 am
Per Mark BEX ....

Weather looks like it's going to change, the Summer rains have started, always a good sign to cool things down.

Sorry for the delay, but i'm just not going to make myself sick in a 110 degree factory.​
Don't blame him one bit.
absolutely :!:
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JEBar
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Re: Elio Type Vehicle Resurection --- AKA the BEX

Post by JEBar » Sun Jul 30, 2023 9:58 am

Per Mark BEX ....

At home madly going through every aspect of the CAD files to see where I can improve, so I'm not relaxing beside a pool!
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JEBar
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Re: Elio Type Vehicle Resurection --- AKA the BEX

Post by JEBar » Wed Aug 02, 2023 9:56 am

Per Mark BEX ....

So this pile of lasered parts, and another lot tomorrow, is the result of sitting in my office optimising all the front structure of the car, and you thought I was sitting by the beach!

When I get the second lot tomorrow, of course off to have everything folded.

It's still darn hot by the way, felt bad for the guys in the laser shop.​
Attachments
230802 001 lasered parts 001.png
230802 001 lasered parts 001.png (142.55 KiB) Viewed 2975 times
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JEBar
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Re: Elio Type Vehicle Resurection --- AKA the BEX

Post by JEBar » Thu Aug 03, 2023 11:31 am

Per Mark BEX .....

Just before I sent my file for laser cut yesterday, I did a final check and realised that I hadn't allowed for the thickness of the metal on one part of a part.

Correcting that 2mm or 0.080" mistake, had a flow on effect on every single other part in the file, and has taken me all day today to correct it by literally redesigning every part you see in the file below.

If you compared the parts to the parts yesterday, you would hardly tell them apart, that part of the part that's part of the part that I partly parted apart.​

Feel free to compliment me on my nesting too
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230803 001 nesting 001.png
230803 001 nesting 001.png (156.16 KiB) Viewed 2967 times
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Cofisher
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Re: Elio Type Vehicle Resurection --- AKA the BEX

Post by Cofisher » Thu Aug 03, 2023 12:59 pm

I WAS impressed with the nesting!
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JEBar
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Re: Elio Type Vehicle Resurection --- AKA the BEX

Post by JEBar » Sat Aug 05, 2023 10:38 am

Per Mark BEX ....

5 hours in the factory today was it for me, whopping headache now, not from the heat, but from the wretched humidity.

Anyway, production front subframe looking very good, and got my first ever laser weld done ...​
Attachments
230805 001 production front subframe 001.png
230805 001 production front subframe 001.png (226.56 KiB) Viewed 2954 times
230805 002 laser welds 001.png
230805 002 laser welds 001.png (94.66 KiB) Viewed 2954 times
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