Damascus and Turquoise

[BrokenolMarine]

Worked in the shop yesterday, starting on the silver bar to cut and shape the bolster and end cap. The first step was to create templates for transfering the designs to the bar, and later the cocobolo to get the pieces as close as possible before cutting. First I retraced the basic shape of the knife again, creating a duplicate base for the templates and the design.

05 duplicated.jpg

Next, I covered both sides of the original with shipping tape, which is thick and clear. This stiffens the folder material.

06 taped.jpg

VERY carefully, I cut out each section and then trim the tape as closely as possible to the segment. I now have a template for each section of the knife scale. I transfer the design for the scales to the duplicate base.

templates.jpg

Using the bolster template, I started cutting the Nickel / Silver bar with the jeweler's saw. I was shocked at how hard this was. Thirty minutes of cutting only got me across the 1" wide bar. I took a break and came in the house to look into cutting options? Then I remembered my scroll saw, which I rarely use these days. I looked up "Metal cutting scroll saw blades." Yup, $12 a dozen on Amazon. I think I'll give those a try.

I'll still be able to use the jeweler's saw for bone, and softer metals like brass or copper.

[BrokenolMarine]

We have to make a run to OKC today, so I'll either work this afternoon, or be back at it tomorrow. Watch this space.